PRODUCTION

Intercable relies on product development highest
demands on materials, form and function.

OUR EXPERTISE

The in-house design department develops high-performance precision tools to guarantee outstanding product quality. Cutting-edge, highly efficient machines provide for the ultimate in quality and process reliability. All operating processes, from tool manufacture, production, module assembly to dispatch, are precisely coordinated. Considerable store is placed on energy-saving measures and awareness of how to use resources efficiently. Measures include recycling of plastic scrap in the production cycle, or use of solar power and heat recovery systems

Plastic production Tooling and mold construction Sample build Punching technology Electroplating Assembly technology

INDUSTRY 4.0 AT INTERCABLE

Intercable has set itself the goal of becoming a "smart factory". In order to achieve this goal, Intercable uses the most modern approaches of Industry 4.0. The vision is that customer orders are automatically recorded, the machine park is configured accordingly and the products are produced just in time with the highest quality for the customer. The foundation for this vision was created through the implementation of a lean management concept.

Building on top of this concept, Intercable has been systematically working on automation and digitization strategy in recent years. Despite our multiple production processes, our automation concepts are standardized. This guarantees high-quality, stable and efficient production at favorable conditions. Depending on the customer order and corresponding production volume, solutions with a wide variety of automation levels can be realized.

Intercable equipment includes, among other things, ergonomic workstations, semi-automatic assembly islands, fully automated assembly systems and even complex assembly lines. Intercable is also able to conceptualize, construct, assemble and retract such in-house resources. The benefits of improved automation come into play only through the corresponding digitization.

Through several strategic projects, Intercable has succeeded in creating a digital image of our ongoing production in real time. All machine data is recorded and condensed to corresponding key performance indicators. In addition to the production data, other systems (such as CAQ, ERP) are also included in the data analysis. Industry 4.0 is not just a marketing headline at Intercable, but also finds its echo in the conceptual design of all production facilities.

PLASTIC PRODUCTION

We process more than 2,500 metric tonnes of thermoplastic injection moulding each year. A central material feed and preparation system along with highly efficient machines with a clamping force of up to 500 metric tonnes, allow us to create high-precision moulded parts for a range of applications.

We make good use of a wide variety of technologies, such as overmoulding of metal or production of multi-component parts. Using water injection technologies, enables us to produce plastic moulded parts of an almost metallic nature.

TOOLING AND MOLD CONSTRUCTION

Precision and longevity as well as an optimized tool design make the difference. Customized injection molds adapted to the individual wishes and requirements of our customers are our strength.

The tool construction is always involved in the product development, through the most modern CAD systems and CNC-controlled machines, the customer’s wishes take shape.

SAMPLE BUILD

Speed and huge flexibility in creating new connectors, especially in the field of e-mobility, are everyday features of our sample build.

Production volumes ranging from single parts to small pre-series production of 10,000 units are all part of a day’s work here.

The production range comprises single parts through to complex modules, sometimes consisting of up to 40 single items. A constantly expanding pool of machines and technology is a central feature of the department, ensures consistent growth and enhances expertise.

PUNCHING TECHNOLOGY

Consistently high-precision series production punched parts are vital for e-mobility connection systems. With copper, brass, and aluminium, we handle more than 1,500 metric tonnes of raw material per year.

The latest hydraulic punches and presses of up to 200 metric tonnes, allow us to produce a huge variety of punched parts in terms of design and geometry.

ELECTROPLATING

Intercable operates an internal electroplating shop for surface finishing of tape and reel products as a post-production serial galvanisation line. This process allows us to guarantee exceptional anti-corrosion protection for our products.

ASSEMBLY TECHNOLOGY

As a system supplier, we offer our customers complete solutions. Our strength lies in the effective and economical implementation, whether in small batches or in mass production, and we have a high capacity of system parts in the year by means of our individually manufactured assembly islands or lines.

"TECHNOLOGY IS OUR
PASSION"

Already fan of

PLANTS

Intercable Tec (Headquarter)

Intercable S.r.l.
Via dei Campi della Rienza 21
39031 Brunico, Italy
Tel: +39 0474 067400

Intercable Tools (Headquarter)

Intercable Tools S.r.l.
Via dei Campi della Rienza 21
39031 Brunico, Italy
Tel: +39 0474 067100

Intercable Immo (Headquarter)

Intercable Immo S.r.l.
Via dei Campi della Rienza 21
39031 Brunico, Italy
Tel: +39 0474 067800

Intercable Tools Germany

Intercable Tools GmbH
Leverkuser Straße 65
42897 Remscheid, Germany
Tel: +49 2191 376940

Intercable Tools Austria

Intercable Tools GmbH
Hauptstraße 91
2231 Strasshof, Austria
Tel: +43 2287 21515

Intercable Tec North America

Intercable North America, LLC
26555 Evergreen Road
48076 Southfield, United States
Tel: +1 248 206 5401

Intercable Tools Belgium

Intercable Tools B.V.
Donkerstraat 43A
9500 Geraardsbergen, Belgium
Tel: +32 468 41 29 39

Intercable Tec Germany

Intercable Tec GmbH
Konrad-Zuse-Platz 8
81829 München, Germany
Tel: +49 89 207042670

Logistics center Tools Radevormwald

Intercable Tools GmbH
Alte Landstraße 53
42477 Radevormwald, Germany
Tel: +49 2191 376940

Office Tools Lengede

Intercable Tools GmbH
Grubenweg 6
38268 Lengede, Germany
Tel: +49 5344 9695870

Production Tools Desenzano

Intercable Tools S.r.l.
Via Serio 6
25015 Desenzano del Garda, Italy
Tel: +39 030 635 8100

Weitkowitz (Headquarter)

Weitkowitz GmbH
Woltorfer Straße 125
31224 Peine, Germany
Tel: +49 5171 70610

Bonomi (Partner)

Bonomi Eugenio S.p.A.
Via Mercanti 17
25018 Montichiari, Italy
Tel: +39 030 965 0304

Intercable Tools Nederland (Partner)

Intercable Tools B.V.
Energieweg 49
2404 HE Alphen a/d Rijn, Netherlands
Tel: +31 85 505 0500

Intercable Tools CEEu (Partner)

Intercable Tools Kft.
Magyar utca 162/A
8800 Nagykanizsa, Hungary

Joiner's Bench (Partner)

Joiner's Bench GmbH
Adlerstraße 17b
42859 Remscheid, Germany
Tel: +49 2191 362156

Lemp (Partner)

G. Adolf Lemp & Co. GmbH
Ludwigstraße 39
42853 Remscheid, Germany
Tel: +49 2191 49400

Intercable Tec (Headquarter)

Intercable S.r.l.
Via dei Campi della Rienza 21
39031 Brunico, Italy
Tel: +39 0474 067400

Intercable Tools Germany

Intercable Tools GmbH
Leverkuser Straße 65
42897 Remscheid, Germany
Tel: +49 2191 376940

Intercable Tools Austria

Intercable Tools GmbH
Hauptstraße 91
2231 Strasshof, Austria
Tel: +43 2287 21515

Intercable Tec North America

Intercable North America, LLC
26555 Evergreen Road
48076 Southfield, United States
Tel: +1 248 206 5401

Intercable Tools Belgium

Intercable Tools B.V.
Donkerstraat 43A
9500 Geraardsbergen, Belgium
Tel: +32 468 41 29 39

Intercable Tec Germany

Intercable Tec GmbH
Konrad-Zuse-Platz 8
81829 München, Germany
Tel: +49 89 207042670

Logistics center Tools Radevormwald

Intercable Tools GmbH
Alte Landstraße 53
42477 Radevormwald, Germany
Tel: +49 2191 376940

Office Tools Lengede

Intercable Tools GmbH
Grubenweg 6
38268 Lengede, Germany
Tel: +49 5344 9695870

Production Tools Desenzano

Intercable Tools S.r.l.
Via Serio 6
25015 Desenzano del Garda, Italy
Tel: +39 030 635 8100

Weitkowitz (Headquarter)

Weitkowitz GmbH
Woltorfer Straße 125
31224 Peine, Germany
Tel: +49 5171 70610

Bonomi (Partner)

Bonomi Eugenio S.p.A.
Via Mercanti 17
25018 Montichiari, Italy
Tel: +39 030 965 0304

Intercable Tools Nederland (Partner)

Intercable Tools B.V.
Energieweg 49
2404 HE Alphen a/d Rijn, Netherlands
Tel: +31 85 505 0500

Intercable Tools CEEu (Partner)

Intercable Tools Kft.
Magyar utca 162/A
8800 Nagykanizsa, Hungary

Joiner's Bench (Partner)

Joiner's Bench GmbH
Adlerstraße 17b
42859 Remscheid, Germany
Tel: +49 2191 362156

Lemp (Partner)

G. Adolf Lemp & Co. GmbH
Ludwigstraße 39
42853 Remscheid, Germany
Tel: +49 2191 49400

PRODUCTION

OUR EXPERTISE

INDUSTRY 4.0 AT INTERCABLE

PLASTIC PRODUCTION

TOOLING AND MOLD CONSTRUCTION

SAMPLE BUILD

PUNCHING TECHNOLOGY

ELECTROPLATING

ASSEMBLY TECHNOLOGY

"TECHNOLOGY IS OUR PASSION"

Already fan of

PLANTS

Intercable Tec (Headquarter)

Intercable Tools (Headquarter)

Intercable Immo (Headquarter)

Intercable Tools Germany

Intercable Tools Austria

Intercable Tec North America

Intercable Tools Belgium

Intercable Tec Germany

Logistics center Tools Radevormwald

Office Tools Lengede

Production Tools Desenzano

Weitkowitz (Headquarter)

Bonomi (Partner)

Intercable Tools Nederland (Partner)

Intercable Tools CEEu (Partner)

Joiner's Bench (Partner)

Lemp (Partner)

Intercable Tec (Headquarter)

Intercable Tec (Headquarter)

Intercable Tools Germany

Intercable Tools Germany

Intercable Tools Austria

Intercable Tools Austria

Intercable Tec North America

Intercable Tec North America

Intercable Tools Belgium

Intercable Tools Belgium

Intercable Tec Germany

Intercable Tec Germany

Logistics center Tools Radevormwald

Logistics center Tools Radevormwald

Office Tools Lengede

Office Tools Lengede

Production Tools Desenzano

Production Tools Desenzano

Weitkowitz (Headquarter)

Weitkowitz (Headquarter)

Bonomi (Partner)

Bonomi (Partner)

Intercable Tools Nederland (Partner)

Intercable Tools Nederland (Partner)

Intercable Tools CEEu (Partner)

Intercable Tools CEEu (Partner)

Joiner's Bench (Partner)

Joiner's Bench (Partner)

Lemp (Partner)

Lemp (Partner)

Already fan of

"TECHNOLOGY IS OUR
PASSION"